Six industries ◆ Automotive · Food & Beverage · Pharma · Tyre · Solar · Oil & Gas ◆ 400+ installations ◆ One control architecture · six recipes ◆ Bengaluru HQ live ◆ Six industries ◆ Automotive · Food & Beverage · Pharma · Tyre · Solar · Oil & Gas ◆ 400+ installations ◆ One control architecture · six recipes ◆ Bengaluru HQ live ◆
Where we're already running

Six industries.
One playbook.

From engine assembly lines in Hosur to biscuit packaging in Bengaluru, pharma blister-packs in Vizag to solar string-test rigs in Hyderabad — the underlying control architecture rhymes. We've solved it before.

Home / Industries
↳ 01

Automotive

A
↳ 02

Food &
beverage

F
 ↳ 03

Pharma
& bio

P
 ↳ 04

Tyre &
rubber

T
 ↳ 05

Solar &
energy

S
 ↳ 06

Oil &
gas

O
↳ FIG_06 · LINE RECORDER · 6 CH · 1 PLAYBOOK REC
↳ 01 / Automotive

Press shops, assembly lines, paint booths.

The hardest cycle times we work with. Automotive needs sub-second response, SIL 3 safety around presses and robots, and the network resilience to keep an entire line running through a switch failure. We have wired engine assembly, body-in-white, and seat assembly across Hosur and Pune.

98%
↳ OEE target
< 0.8s
↳ Cycle floor
SIL 3
↳ Safety class
Automotive assembly line
Forward/reverse motor control panel wired by INSYS
Talk to an engineer → See auto projects →
↳ What we typically wire

The automotive stack.

  • 01Redlion FlexEdge + Festo servoLogic + motion
  • 02Schmersal PROTECT PSC1 · SIL 3Safety
  • 03Festo CPX-AP-A valve terminalsPneumatics
  • 04N-tron NT24k ring switchesNetwork
  • 05Carlo Gavazzi vision + load cellsInspect
  • 06Wachendorff absolute encodersPosition
↳ 02 / Food & Beverage

Hygienic, washdown, recipe-driven.

Stainless cabinets, IP69K-rated proximity sensors, and recipe management on every screen. Biscuit lines, dairy fillers, beverage mixers — they all share a fingerprint: high throughput, frequent changeover, and a hygiene audit every quarter.

IP69K
↳ Washdown spec
120/min
↳ Pack rate
12+
↳ Recipes / line
Food and beverage line
Auger dosing control panel on a packaging line
Talk to an engineer → See F&B projects →
↳ What we typically wire

The food & bev stack.

  • 01Redlion Graphite recipe HMIInterface
  • 02Festo cleanline cylindersMotion
  • 03Carlo Gavazzi IP69K sensorsSensing
  • 04Multispan PID · CIP loopsProcess
  • 05Schmersal AZM hygienic interlocksSafety
  • 06Unison SSR for heatersPower
↳ 03 / Pharma & Bio

21 CFR Part 11, GAMP-5, audit-trail.

Where every signal is logged and every operator is named. We build pharma lines that pass an EU inspector and an FDA auditor — blister packs, vial fillers, blender-granulator-coater trains. Tamper-evident HMI, electronic batch records, signed-and-sealed change control.

21 CFR
↳ Part 11 ready
GAMP 5
↳ Validation
EBR
↳ Electronic batch
Pharma production line
Safety control panel installed on a pharma line
Talk to an engineer → See pharma projects →
↳ What we typically wire

The pharma stack.

  • 01Redlion Crimson 3 with 21 CFR auditSCADA
  • 02Festo CPX-AP-A proportional valvesMotion
  • 03Multispan PID · ± 0.1°C controlProcess
  • 04Carlo Gavazzi load cells · checkweighVerify
  • 05Schmersal two-hand + interlocksSafety
  • 06N-tron switches · isolated VLANsNetwork
↳ 04 / Tyre & Rubber

Heat, pressure, abrasion.

Tyre lines are unforgiving on hardware. Curing presses run 160°C, bead apex extruders chew up sensors monthly, and the dust gets into everything. We build for it: armoured cabling, IP-rated cabinets, brand-name proximity sensors that survive a year on a mixer outfeed.

160°C
↳ Cure temp
IP67
↳ Field rating
3yr
↳ Sensor MTBF
Tyre manufacturing
Curing chamber control cabinet
Talk to an engineer → See tyre projects →
↳ What we typically wire

The tyre stack.

  • 01Redlion FlexEdge · high temp ratingLogic
  • 02Multispan PID cure controllersProcess
  • 03Carlo Gavazzi IP67 proximitySensing
  • 04Inverter drive · 22 kWDrive
  • 05Schmersal interlocks · press doorsSafety
  • 06Wachendorff encoders · sealedFeedback
↳ 05 / Solar & Energy

Module testing, tracker control, BMS.

A growing third of our 2025 pipeline. We build automated string-testers for module manufacturers, panel-tracker control for utility farms, and Battery Management Systems for storage projects. High channel-count I/O, MQTT to the cloud, and the long-distance reliability that solar demands.

1200V
↳ DC voltage
512ch
↳ I/O density
MQTT
↳ Cloud telemetry
Solar energy installation
PLC control panel on a module test rig
Talk to an engineer → See solar projects →
↳ What we typically wire

The solar stack.

  • 01Redlion FlexEdge + MQTT brokerEdge
  • 02Carlo Gavazzi DC monitoring relaysMeasure
  • 03N-tron PoE outdoor switchesNetwork
  • 04Festo electric tracker servoMotion
  • 05Schmersal e-stops · DC isolatorsSafety
  • 06Sbee FRLS · power & control cablingCabling
↳ 06 / Oil & Gas

ATEX, intrinsically safe, Zone 1.

Where wrong is catastrophic. We build IS barrier sets, ATEX-rated cabinets and SIL-rated emergency shutdown systems for upstream, midstream and storage. Smaller share of our work — but where we are it matters. Every BOM is reviewed by a third-party functional safety engineer.

Zone 1
↳ ATEX rating
SIL 3
↳ Safety class
ESD
↳ Shutdown ready
Oil and gas facility
Solenoid valve bank on an oil & gas skid
Talk to an engineer → See O&G projects →
↳ What we typically wire

The oil & gas stack.

  • 01Schmersal PROTECT safety PLCSIL 3
  • 02Carlo Gavazzi IS barriers · Zone 1Hazardous
  • 03Redlion FlexEdge · armoured ent.Logic
  • 04Festo ATEX pneumatic actuatorsMotion
  • 05N-tron fibre ring · long haulNetwork
  • 06Wachendorff explosion-proof encodersPosition

Your industry isn't listed?
The control logic still rhymes.

Talk it through → See past projects →